Dye Sublimation Printing
Kuala Lumpur, Malaysia
Dye Sublimation is a computer-aided printing process that turns ink into a gaseous state for printing. The gaseous ink is absorbed into fabrics, the dye sublimation process works best with nylons and polyester materials.
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Dye Sublimation Printing
EveryTees suggests using Dye Sublimation on non-cotton garments that require brilliant, detailed graphics. Dye sublimation is also a great choice for printing projects that need printing on uneven surfaces such as overlapping pockets or baseball cap rims. We deliver quality every time.
Delivery Time
Most Dye Sublimation Print orders take 10 to 14 days. Contact us for an exact time.
No Minimum Order
More Information
What is Dye Sublimation?
Sublimation Dye Printing is a printing method that involves transferring artwork from a high-release paper onto a garment. The artwork is transferred to the garment using both heat and pressure. The heat and pressure turn the ink into a gaseous state (sublimation) where the ink becomes embedded into the fibers of the garment.
Unlike heat transfer printing, the sublimation dye process embeds the ink into the fibers which offer incredible durability without the rubbery texture of a heat transfer.
Because the ink is fused into the garment fabric, the look and feel of the printed area is consistent with the material being used. The sublimation process properties also allow for the printing of vivid colors and patterns.
Unfortunately, the sublimation process can not be used on cotton-based shirts and garments. Suitable materials for garments are microfiber eyelets, microfiber interlock and mini mesh.
Sublimation dye printing works well with many types of garments including round neck t-shirts, V-neck t shirts, polo tees, singlets, and Muslimah.
How Does Sublimation Work?
The definition of sublimation means, “the transition from solid into a gaseous state”. The dye sublimation printing process converts ink into a gaseous substance that is infused with a garment’s fibers.
The sublimation printing process requires sophisticated printing equipment that can accurately measure and apply the gaseous ink. Such printing machines are used specifically for sublimation printing. The gaseous ink is infused into a garment’s fiber and is allowed to cool.
The cooling temperatures convert the gaseous ink back into a solid where the fiber now takes on the color of the ink. The colored fiber keeps most of its original properties.
Sublimation printing leaves no rubbery or rough-feeling residue. A printed garment will feel smooth and natural.
Dye Sublimation Printing Process
The Dye Sublimation process involves the use of sophisticated computer graphics and heat transfer technologies.
Design Preparation
Every Tees uses the latest graphic design software to create a mockup of your garment. The mockup will showcase the entire garment, logos and requested colors..
Sublimation Printing
We use an high-end Dye Sublimation Printer to recreate “mirror images” of the mock-up designs onto transfer paper.
Heat Press Process
The images on the transfer papers are heated and pressed onto a garment with the help of a computer-controlled rotary heat press.
Sewing
The Dye Sublimation process can be used for the design of the entire garment. Such designs (i.e. sports uniforms) require sewing to connect the print patterns..
Advantages of Dye Sublimation Printing
Dye Sublimation printing is an excellent choice for many printing projects, unfortunately the sublimation process does not work well with cotton-based clothing. The reason behind our statement is due to the fact that sublimation uses heat to turn printing ink into a gaseous state, the gas is then infused into the clothing fibers. The transfer of ink onto a substrate occurs at the molecular level, and cottons molecular structure repels the ink molecules.
No Minimum Orders
Dye Sublimation requires very little initial setup, as the image design is digitized by a computer application.
The computer will also measure and mix the dyes for the actual design image which will be created on a transfer paper and applied using heat transfer technology.
Dye Sublimation has No minimum orders, while offering a highly detailed, colorful print image.
Intricate Designs
Dye Sublimation printing uses some of the same ink-jet printing technologies that are used in today’s photographic printers.
The images created by the sublimation printers provide lots of exquisite details and fabulous colorations.
We recommend using Dye Sublimation when image details matter most.
Long Lasting Designs
Dye Sublimation printing lasts, a long, long time. Its durability is due to the fact that the ink used for the design is infused into a garment’s fibers. Everytees recommends using dye sublimation when you want a t shirt or company uniform to last a long time.
In addition to lasting a long time, dye sublimation also feels “soft”, and “natural”, because the ink is infused with the garment fibers and not on top of the fibers.
Examples Of Dye Sublimation Project
Every Tees would love to hear about your next T Shirt Printing project, take some time to contact us.
Have Some Questions?
Frequently Asked Questions
What is sublimation printing and how does it work?
Sublimation printing is a technique that uses heat to transfer dye into the fibers of a fabric, creating vibrant, long-lasting designs. The process involves printing the design onto special sublimation paper with sublimation ink. This paper is then placed on the fabric and heated using a heat press. The heat causes the dye to turn into gas, which permeates the fabric and solidifies, resulting in a permanent, full-color image. This method is ideal for complex, multi-colored designs and photographic prints.
What is the minimum order quantity for sublimation printing?
One of the major advantages of sublimation printing is that there is no minimum order quantity. This makes it perfect for individual custom orders or small batches, as well as large-scale production. Whether you need a single custom T-shirt or a large order for an event, sublimation printing can accommodate your needs with high-quality results.
Can sublimation printing be used for multi-color and detailed designs?
Yes, sublimation printing excels at producing multi-color and highly detailed designs. This method can reproduce intricate graphics, photographs, and gradient colors with high precision. Because the dye becomes part of the fabric, the designs are smooth to the touch and won’t crack or peel over time. This makes sublimation printing ideal for designs with complex details and vivid colors.
How durable are sublimation printed T-shirts?
Sublimation printed T-shirts are extremely durable. The ink becomes part of the fabric, which means the print will not fade, crack, or peel, even after many washes. This makes sublimation printing an excellent choice for athletic wear, promotional items, and everyday apparel that needs to maintain its appearance over time. To ensure the longevity of your sublimation printed items, it is recommended to wash them in cold water and avoid using harsh detergents.
What types of fabrics are best suited for sublimation printing?
Sublimation printing works best on polyester fabrics or polyester-coated substrates. The dye bonds with polyester fibers at a molecular level, resulting in vibrant and durable prints. While other fabric types like cotton are not suitable for sublimation, polyester blends with a high polyester content can also yield good results. For optimal quality, we recommend using 100% polyester garments or items specifically designed for sublimation.
How long does it take to complete a sublimation printing order?
The typical turnaround time for sublimation printing orders is 10 to 14 business days, depending on the order size and complexity. Sublimation printing is a relatively fast process, making it ideal for quick turnaround times. We also offer expedited services for urgent requests. Factors such as the number of items and the complexity of the designs can influence the production time. For more information on our production timelines and rush order options, please contact our customer service team.
Can I register as an agent?
Yes, joining as our agent is free! We welcome those interested in earning extra income, such as freelance designers, university students, and businesses in the same industry that don’t have sublimation printing capabilities (SSM required).